The working process of the filling machine

Rinsing: The bottle is conveyed to the three-in-one filling machine by the bottle air conveying system through the bottle star wheel. A bottle clamp is installed on the rotary table of the bottle rinser, and the bottle clamp clamps the bottle mouth and turns 180° along a guide rail to make the bottle mouth downward. In a specific area of the rinser, the nozzle sprays rinse disinfectant or water to rinse the inner wall of the bottle. After the bottle is rinsed and drained, it is then turned 180° along the guide rail under the bottle clamp to make the bottle mouth upward.

Filling: The washed bottle is exported from the bottle rinser through the bottle-spinning star wheel and sent to the filling machine. Bottles entering the filling machine are held by the neck pallets stuck to the mouth of the bottle. The filling valve is lowered and raised by the valve lifting mechanism under the action of the cam.

Filling adopts pressure filling method. After the filling valve descends to contact the bottle mouth, it opens to complete the filling process. After the filling is completed, the filling valve rises and leaves the bottle mouth, and the bottle enters the capping machine through the neck transition dial.

Sealing: The anti-rotation knife on the capping machine catches the neck of the bottle, keeping the bottle upright and preventing rotation. The capping head keeps revolving and rotates on the capping machine, and under the action of the cam, the capping, capping, capping, and capping actions are realized to complete the entire capping process. The finished bottle is conveyed from the capping machine to the bottle conveying chain through the bottle output dial, and the three-in-one bottle filling machine is conveyed by the conveying chain.

milk powder filling machine  China supplier

1. Working process:

The bottle is passed through the air duct, and then sent to the bottle rinser of the three-in-one machine through the bottle-removing star wheel. A bottle clamp is installed on the rotary table of the bottle rinser, and the bottle clamp clamps the bottle mouth and turns 180° along a guide rail to make the bottle mouth downward. In a specific area of ​​the rinser, rinse water is sprayed from the nozzle of the rinse clamp to rinse the inner wall of the bottle. After the bottle is rinsed and drained, it is then turned 180° along the guide rail under the bottle clamp to make the bottle mouth upward. The cleaned bottles are led out by the bottle rinser and sent to the filling machine through the bottle-spinning star wheel. The bottle entering the filling machine is clamped by the neck plate, and the bottle is lifted up under the action of the cam, and then the filling valve is pushed up by the bottle mouth. Filling adopts gravity filling method. After the filling valve is opened, the material passes through the filling valve to complete the filling process. After the filling is completed, the bottle mouth descends and leaves the filling valve, and the bottle enters the capping machine through the neck transition dial. The anti-rotation knife on the capping machine catches the neck of the bottle, keeping the bottle upright and preventing rotation. The capping head keeps revolving and rotates on the capping machine, and under the action of the cam, the capping, capping, capping, and capping actions are realized to complete the entire capping process. The finished bottle is conveyed from the capping machine to the bottle conveying chain through the bottle output dial, and the three-in-one machine is conveyed by the conveying chain.

2. Main features:

(1) The machine has compact structure, perfect control system, convenient operation and high degree of automation;
(2) To change the shape of the bottle, it is only necessary to replace the star wheel of the capping part, and the curved guide plate can be realized;
(3) The parts in contact with the material are made of high-quality stainless steel, with no dead ends in the process and easy to clean;
(4) High-speed filling valve is adopted, and the liquid level is accurate without liquid loss to ensure the filling process requirements;
(5) The capping head adopts a magnetic constant torque device to ensure the quality of capping and will not damage the cap;
(6), using efficient cover system, with perfect automatic control and protection device;
(7) It is equipped with a perfect overload protection device, which can effectively protect the safety of equipment and operators; (8) The control system has the functions of production speed control, lack of cap detection, bottle stuck automatic stop and output counting;
(9), the main electrical components and pneumatic components are world-renowned products;
(10) The whole machine operation adopts advanced touch screen control, which can realize man-machine dialogue operation.